Impact of Process Variations on VLSI Interconnects, Device and Circuit Performance



The on-chip inductive impact on signal integrity has been a problem for designs in deep-submicron technologies. The inductive impact increases clock skew, max-timing and noise levels of bus signals. In this work, circuit macro-models are bench-marked against test chip measurements in a 90 nm technology. Circuit simulations show that there is significant inductive impact on signal max-timing delay (about 10% push-out vs. RC delay) and noise levels (about 2x RC noise). In nanometer technologies, process variations have become a concern. Results show that device and interconnect process variations add about 3% to the RLC max-timing impact. However, their impact on RLC signal noise is not appreciable. Finally, inductive impact in 65 nm and 45 nm technologies is investigated, which indicates that the inductance impact will not diminish as technology scales.

In addition, interconnect density and thickness variations due to the chemical mechanical polishing (CMP) process in the nanometer technologies have caused interconnect parasitic RC variations. These variations were studied using test chips and process-variation-aware extraction techniques were proposed.

Papers are published at SISPAD'05, CICC'05, GLSVLSI'06, and the IEEE Electron Device Letters.

  • "Measurement and simulation of interconnect inductance in 90 nm and beyond," presented at SISPAD'05, Tokyo, Japan, Sept. 2005. Here are the paper and the slides.
  • "Simulation and analysis of inductive impact on VLSI interconnects in the presence of process variations," presented at CICC'05, San Jose, Sept. 2005. Here are the paper and the slides.
  • "Measurement and Characterization of Pattern Dependent Process Variations of Interconnect Resistance, Capacitance and Inductance in Nanometer Technologies," presented at GLSVLSI'06, Philadelphia, PA, April 2006. Here are the paper and the slides.
  • "Simulation of Interconnect Inductive Impact in the Presence of Process Variations in 90 nm and Beyond," IEEE Electron Device Letters, Aug. 2006. Here is the paper .





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